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QZJ1.8KT-1 Bricking Lining Machine

QZJ1.8KT-1 bricking lining machine for rotary kilns 1800-2400 mm
CE Certified

Product Overview

The QZJ1.8KT-1 Bricking Lining Machine is an economical solution for refractory lining in rotary kilns with inner diameters from 1800 mm to 2400 mm. Weighing only 260 kg, it is easy to transport and install while delivering the same operator safety, high efficiency and precise lining quality as the full QZJ series.

Weight260 kg
Framework MaterialHigh-strength aluminum alloy 6061-T6
PackingSteel box: 204×60×86 cm
CertificationCE Certified
Specifications

Technical Specifications

ParameterDetails
Weight260 kg
Framework MaterialHigh-strength aluminum alloy 6061-T6
PackingSteel box: 204×60×86 cm
QZJ1.8KT-1 bricking machine in production at Haide Machine factory
Operator Protection

Safety Features

FeatureDescription
Load CapacitySupports up to 2 pallets of bricks (1,540 kg) along with workers and equipment.
DeckFlat deck design offers a spacious and safe working area for operators.
Fall GuardsArched carriage pin links with anti-derailment fixtures ensure easy disassembly and safe operation.
Planking MaterialDeck uses grid mesh that avoids debris buildup; wood boards on both sides protect refractory bricks.
FrameConstructed from 6063-T6 high-strength aluminum alloy — strong as steel but 60% lighter.
Access LadderEquipped with a reliable ladder for access to both upper and lower workstations.
Safety Check ValveAutomatic valve maintains cylinder pressure during sudden air loss, ensuring operational safety.
Performance

Efficiency Features

FeatureDescription
Arch StructureDouble-arch design increases efficiency and provides easy top locking during installation.
Arch ComponentsFixed pin shaft ensures quick, stable, and safe arch installation.
Keying AccessDome-shaped large access area allows ergonomic, convenient movement for workers.
Trolley DesignRails on both sides allow smooth trolley movement, maximizing workspace and operation flexibility.
Trolley ComponentsIncludes braking pulleys with anti-derailing devices for secure and controlled movement.
CylindersIntegrated valve at the cylinder base simplifies press-and-close operation and maintenance.
Safety Check ValveReinforces pressure stability during air loss, preventing unexpected downtime.
Master ValvesOne-touch linked operation via the main control valve behind the cylinder — simple and efficient.
Air FilterCombined filter and lubrication unit removes moisture and dust while protecting pneumatic components.
Casters4 heavy-duty polyurethane wheels with brakes prevent slippage and protect kiln brick surfaces.
AssemblyModular pin assembly system enables setup in under 2 hours with an experienced crew.
ProductivityUp to 1 meter per hour achievable with a skilled operator.
Spare PartsComes with long-term spare parts kits for maintenance and durability.
ToolsIncludes a comprehensive toolbox with essential tools and hardware pins.
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FAQ

Frequently Asked Questions

Common questions buyers ask about the QZJ1.8KT-1.

What kiln diameter does the QZJ1.8KT-1 cover?

The QZJ1.8KT-1 is designed for small rotary kilns with inner diameters of 1800–2400 mm, typically lime, clinker and auxiliary kilns in cement plants.

How much does the QZJ1.8KT-1 weigh?

The QZJ1.8KT-1 weighs only about 260 kg — the lightest machine in our range — while still delivering a 2000 kg payload. One operator can move and position it without crane assistance, which makes it ideal for maintenance shutdowns on small kilns.

Is the QZJ1.8KT-1 CE certified?

Yes. The QZJ series bricking lining machines are fully CE-certified, with safety check valves, fall guards and anti-derailment fixtures built in for operator safety.

How quickly can the QZJ1.8KT-1 be installed?

The modular pin assembly system enables setup in under 2 hours with an experienced crew; the machine reaches a bricklaying speed of up to 1 meter per hour with a skilled operator.

How is the QZJ1.8KT-1 packed and shipped?

Machines are disassembled into major components and securely fixed inside a reinforced steel crate of 330 × 180 × 200 cm (approx. 2300–2300 kg packed) — suitable for sea or land transport, with packing lists, assembly instructions and safety guidelines included.

Can a custom QZJ1.8KT-1 be built for a smaller kiln?

Yes. We tailor the working radius, arch frame width and height, component modules and mobility to your kiln diameter range, wall height and automation preference, helping you save material, labour and shipping costs.

Interested in the QZJ1.8KT-1?

Contact us for a detailed quotation, delivery time and the full technical brochure.